High-Rack Warehousing: Stacking Above 5 Meters

Racking that climbs past five meters changes the truck conversation: counterweight geometry no longer fits the aisle, and the straddle stacker becomes the racking workhorse.

5,300 mm
ST20 straddle stacker maximum lift height
2,000 kg
ST20 rated capacity across that height range
30%
DF50-class yard share of high-rack inbound flow, staged outside the aisles

Scenario challenges

What drives the spec here

Height versus stability

Every meter of lift moves the combined center of gravity; above five meters, truck geometry — not engine power — is the constraint.

Aisle width at height

Narrow aisles exist to buy density; the truck that works them must not swing a counterweight mass.

Cycle time at height

Tall racking lengthens every cycle; lift speed and availability decide throughput.

Selection logic

How to spec the fleet for this site

Decision factorWhat to check on siteHow this solution is specified
Racking height vs truck classAbove counterbalance geometry, aisle trucks take over.ST20 straddle stacker — legs under standard pallets, 2,000 kg, lift 3,000 mm standard to 5,300 mm maximum.
Inbound and staging flowHigh-bay racking still fills from docks.EP25 / EP30 counterbalance line stages inbound at 2,500-3,000 kg; walkies (ST15) feed the aisles.
Cycle disciplineTall cycles multiply handling errors.Tiller-arm emergency reverse on the ST20; operator induction and the daily inspection checklist govern the vertical work.
Floor and racking toleranceTall steel and heavy pallets concentrate loads.Floor loading review per the capacity worksheet; racking protection per supplier guidance.

Recommended models

Recommended models

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ST20 — 2.0 t Electric Straddle Stacker

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The high-rack workhorse — 2.0 t straddle stacker, lift to 3,000 mm standard, 5,300 mm max.

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  • Rated capacity 2,000 kg
  • Lift to 3,000 mm (max 5,300 mm)
  • CE
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EP30 — 3.0 t Lithium Counterbalance Forklift

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Inbound staging at 3,000 kg @ 500 mm with opportunity charging.

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  • Rated capacity 3,000 kg @ 500 mm
  • 80 V lithium, 206 Ah; 0–80% in 2 h, 100% in 4 h
  • CE + TÜV Rheinland (battery system)
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Buy racking height once, buy the truck that uses it

Send your racking heights, aisle widths and pallet profile — engineering responds within 12 hours on average.

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Other working scenarios

Beverage distribution, retail DCs, 3PL and paper warehousing — the fleet-scale environments.

Related reading

The warehousing solution shows the dock-to-aisle split that high-rack sites converge on.